Mechanical delays are always the airline's fault.
When an airline delays your flight for a mechanical or maintenance issue, that is a controllable delay. Airlines are responsible for maintaining their aircraft. They cannot claim "extraordinary circumstances." This means they owe you meals, hotel, ground transportation, and — if the delay is long enough — a full cash refund.
Airlines will try to downplay mechanical delays
Some airlines describe mechanical delays as "safety-related" or "required maintenance" to make it sound like they're doing you a favor. Don't be confused by the framing. Regardless of how they describe it, a mechanical issue is controllable. The airline chose to operate that aircraft and is responsible for its condition.
If the gate agent tells you the airline "isn't responsible" for a mechanical delay, they are wrong. Ask for a supervisor and cite the DOT's controllable delay policy. If they still refuse, document it and file a complaint.
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